Applications
-> Stationary Source
-> North America
-> Engine & Power Industries
Stationary reciprocating
internal combustion engines are widely used around
the world in a variety applications including natural
gas production, natural gas transmission, power generation,
combined heat and power generation, pumping, and carbon
dioxide generation for greenhouses. These engines
can be spark ignited (natural gas, propane or gasoline)
or compression ignited (diesel). As demand for distributed
generation of electricity increases, stationary engines
have been found to be very reliable for prime power,
backup or emergency standby power and for peak shaving
power.
Diesel Engines
Diesel engines (DE) used in power generation tend
to be specified for emergency back-up power usage
at hospitals, banking, manufacturing industry.
Johnson Matthey leads the world in diesel catalyst
development and offers a wide range of specialised
Honeycat® products with both higher sulphur tolerance
and reduced SO2/SO3 conversion for the reduction of
CO and HC emissions.
Gas Engines
Gas engines (GE) for both stoichiometric and lean
burn operation are commonly found used for decentralised
power generation applications, predominantly in cogeneration
– so called combined heat and power plant (CHP)
applications.

Heat
and power generation applications offer almost ideal
preconditions for the use of catalytic emission control
technologies, which can be packaged in standard or
tailor-made converter housings depending on the specific
needs of the application.
Johnson Matthey offers a range of Honeycat® catalysts
for efficient control of CO and HCs such as nmHC and
VOC.
Rich-burn IC engines are typically used in North
America for gas transmission/compression and pumping
and irrigation applications.
In Europe, regional and local agencies
in coordination with the European Union (EU) and European
Environment Agency (EEA) have mandated the control
of emissions from these engines to varying degrees,
depending on factors such as engine size, engine location,
site limits, operating hours, annual emissions rate,
regional non-attainment status, existing or new engine,
etc. NOx, CO and VOC emissions have been specifically
targeted. In the US, rules have recently been specifically
developed to control Hazardous Air Pollutants (HAP)
including formaldehyde, acetaldehyde, acrolein and
methanol. In Europe, countries such as Denmark and
Germany have also sought to regulate these compounds.
In California, particulate matter (PM) has been deemed
an air toxic and programs have been instituted to
control PM from stationary diesel engines with similar
measures under way in Europe and the rest of North
America.
State and local agencies in coordination with the
US EPA have mandated the control of emissions from
these engines to varying degrees, depending on factors
such as engine size, engine location, site limits,
operating hours, annual emissions rate, regional non-attainment
status, existing or new engine, etc. Emissions of
NOx, CO and VOC’s have been specifically targeted.
And, more recently rules have been developed to control
Hazardous Air Pollutants (HAP’s), including
formadelhyde, acetaldehyde, acrolein and methanol.
In California, PM (particulate matter) has been deemed
an air toxic and programs have been instituted to
control PM from stationary diesel engines.
Primary measures to reduce exhaust emissions involving
in-cylinder, fuelling and lubrication oil modifications
can be very effective but can also adversely affect
output performance. Increasingly, secondary measures,
involving catalytic and filtration technologies are
being specified to meet local or national emissions
regulations.
Johnson Matthey offers the following catalyst and
filter technologies to control emissions from stationary
engines:
| Engine Type |
Fuel Type / Typical Application |
CO/HC/VOC/
HAP Control Technology |
NOx Control Technology |
PM Control Technology |
Combined NOx & PM Control Technology |
| Rich burn or stoichiometric engines
Stoichiometric (Λ=1) or rich burn (Λ<1)
exhaust,
typically<1% oxygen |
Gasoline, natural gas, or propane
Gas pumping, transmission, compression, and
irrigation |
2-way
VOC Oxidation Catalysts & Catalytic Converters |
3-way
NSCR Catalyst & Catalytic Converters |
Not Applicable |
Not Applicable |
| Lean burn engines
Lean Burn (Λ<1) exhaust, typically
>1% oxygen |
Diesel and natural gas, digester gas, landfill
Cogeneration (CHP) and trigeneration |
2-way
VOC Oxidation Catalyst & Catalytic Converters |
SCR
deNOx Catalyst, Housing & Urea Injection System |
3-way
Diesel Oxidation Catalyst/Converter
PM
Filter Systems
e.g. CRT® |
Combined
Catalyst/Filter Systems
e.g. SCRT® |
For further information on IC Engine emissions control,
please contact
us.
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