Applications
-> Stationary Source
-> North America
-> Chemical & Process Industries
Emissions Control:
Chemical & Process Industries
Any
chemical and industrial processes involving a combustion
step will form undesirable by-products requiring specialist
emissions control. Carbon monoxide (CO), oxides of
nitrogen (NOx) unburned hydrocarbons (HC) and specific
categories of air toxics such as volatile organic
compounds (VOC), halogenated VOC (HVOC), hazardous
air pollutants (HAP) and other malodorous substances
can be vented or discharged from a wide range of processes
and the type and concentration can vary significantly
depending on the process conditions and application.
Most VOC is emitted from solvent-based
processes but can also come from unreacted feedstock
or decomposition products. Many process streams also
contain inorganic material such as dust and carbonaceous
particulate matter (PM) that can influence the applicability
of abatement technology.
Typical examples of VOC emissions include
ethanol and acetaldehyde from bread baking, caffeine
and other VOCs from coffee roasting and formaldehyde,
phenols and phthalates from resin manufacturing industry.
Petrochemical plants will emit a variety of aromatic
and aliphatic hydrocarbons whilst the printing industry
generates alcohol and acetate-based VOC emissions.
Other VOC sources include chlorinated hydrocarbons
used in the manufacture of pharmaceuticals or as solvents
in wooden furniture manufacture and ethylene oxide
from hospital sterilisation ovens.
+ Typical Emissions from Chemical &
Process Industries sector
Process |
Process Type |
Emission Type |
Surface Coating |
Wire Enamelling
|
Cellosolve Acetate |
Automobile Coating/Finishing
|
Ketones, Xylene, Toluene,
Phenols |
Acetate Finish Coating
|
Silicate solution |
Paper Coating/Packaging
& Wood Products (e.g. furniture) |
High-Boiling Organics, Latexes |
|
Teflon Emulsion, Fibreglass,
Synthetics, Styrene |
|
Ketones, Alcohols, Aromatic
Hydrocarbons, Ethers |
Plastics Coating
|
|
Textile Coating
|
|
Film Coating
|
|
Sheet Metal Coating
(Metal Decorating)
|
Alcohols, Cellosolve Acetate,
Phthalates, Solvesso |
Coil Coating |
Phosphates, Solvesso, Cyclohexanol,
Alcohols, Carbitols, Hydrocarbons |
|
|
Flexographic Printing |
Flexographic Ink Derivatives,
Alcohols, Glycols |
Lithographic Print/Paint |
Butly Cellosolve, Diacetone
Alcohol, Solvesso, Cellosolve Acetate, Xylene,
MIBK |
Screen-Printing |
|
Web-offset |
|
Rotogravure |
|
|
Solvents in
Manufacturing
|
Electronic Components
(e.g. Semiconductor)
|
Butyl Acetate, Xylene, MEK,
Cellosolve |
Pharmaceuticals Manufacture |
Isoproponol, Toluene, Hydrocarbons |
Dry Cleaning |
|
Adhesives Manufacture |
|
|
Chemical &
Petrochemical
Manufacutring
|
Formaldehyde (CH2O) |
Formaldehyde, Methanol,
CO |
|
Methyl Bromide, Benzene,
CO |
|
EDC, VCM |
Resin Manufacturing |
Formaldehyde, Phenols, Phthalic
Anhydride |
Petroleum Plant/Oil Cleaning |
|
Paints/Inks Manufacturing |
|
Alcohol Synthesis |
C1, C2,
C3, C6 Hydrocarbons |
Nitric Acid Plant Tail Gas
|
NOx |
Refinery Boiler, Process Heater
|
NOx |
Maleic Anhydride (MA) |
|
Phthalic Anhydride (PA) |
Organic Acids |
|
Soil Remediation
and Hazardous
Waste Sites |
|
HVOCs, Non-HVOCs |
Air Stripping (sparging) |
|
Low Temperature Thermal
Desorption (LTTD) |
|
|
Commercial &
Industrial
Processes |
Food & Beverage Processing
(e.g. roasting, smoking, bakeries, transportation
& storage of perishables) |
Heavy Oils, NOx from coffee
beans, cocoa beans, peanuts
Smoke/odours form meat/fish smoking, meat rendering
Ethanol (bakeries), ethylene (storage) |
Tobacco/Snuff Manufacture |
VOC, odour, smoke |
Crematoria |
Mercury compounds, NOx |
Cement Kilns |
NOx |
Cooking (e.g. wood stoves,
charbroilers, commercial ovens) |
Oils, VOC, smoke, odour |
Greenhouses (CHP) |
Ethylene, NOx |
Hospital Sterilisation Ovens
|
Ethylene Oxide |
Carbon Fibre Manufacture |
|
|
This table shows typical sources of
emissions and is not intended to be exhaustive
For further information, please contact
us.
<< back to the top
|