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Applications -> Stationary Source -> Europe -> Chemical & Process Industries

Emissions Control: Chemical & Process Industries

Any chemical and industrial processes involving a combustion step will form undesirable by-products requiring specialist emissions control. Carbon monoxide (CO), oxides of nitrogen (NOx) unburned hydrocarbons (HC) and specific categories of air toxics such as volatile organic compounds (VOC), halogenated VOC (HVOC), hazardous air pollutants (HAP) and other malodorous substances can be vented or discharged from a wide range of processes and the type and concentration can vary significantly depending on the process conditions and application.

Most VOC is emitted from solvent-based processes but can also come from unreacted feedstock or decomposition products. Many process streams also contain inorganic material such as dust and carbonaceous particulate matter (PM) that can influence the applicability of abatement technology.

Application Process HC/VOC/CO Control Technology Technology NOx/CO Control Technology PM Control Technology
Chemical Industry,
Commercial &
Industrial Processes
Surface coating, printing, chemical and petrochemical industries, industrial and commercial processes, manufacturing processes using organic solvents, etc.

2-way VOC Oxidation Catalyst

2-way HVOC Oxidation Catalyst & Housing

3-way NSCR Catalyst

SCR deNOx Catalyst & Housing

PM Trap System

Combined Catalyst & Trap System

Typical examples of VOC emissions include ethanol and acetaldehyde from bread baking, caffeine and other VOCs from coffee roasting and formaldehyde, phenols and phthalates from resin manufacturing industry. Petrochemical plants will emit a variety of aromatic and aliphatic hydrocarbons whilst the printing industry generates alcohol and acetate-based VOC emissions. Other VOC sources include chlorinated hydrocarbons used in the manufacture of pharmaceuticals or as solvents in wooden furniture manufacture and ethylene oxide from hospital sterilisation ovens.

+ Typical Emissions from Chemical & Process Industries sector

Process
Process Type
Emission Type
Surface Coating
Wire Enamelling
Cellosolve Acetate
Automobile Coating/Finishing
Ketones, Xylene, Toluene, Phenols
Acetate Finish Coating
Silicate solution
Paper Coating/Packaging & Wood Products (e.g. furniture)
High-Boiling Organics, Latexes

Fibreglass Coating

Teflon Emulsion, Fibreglass, Synthetics, Styrene

Can Coating

Ketones, Alcohols, Aromatic Hydrocarbons, Ethers
Plastics Coating
 
Textile Coating
 
Film Coating
 
Sheet Metal Coating
(Metal Decorating)
Alcohols, Cellosolve Acetate, Phthalates, Solvesso
Coil Coating
Phosphates, Solvesso, Cyclohexanol, Alcohols, Carbitols, Hydrocarbons

Printing and
Converting

Flexographic Printing
Flexographic Ink Derivatives, Alcohols, Glycols
Lithographic Print/Paint
Butly Cellosolve, Diacetone Alcohol, Solvesso, Cellosolve Acetate, Xylene, MIBK
Screen-Printing
 
Web-offset
Rotogravure
 

Solvents in
Manufacturing

Electronic Components
(e.g. Semiconductor)
Butyl Acetate, Xylene, MEK, Cellosolve
Pharmaceuticals Manufacture
Isoproponol, Toluene, Hydrocarbons
Dry Cleaning
 
Adhesives Manufacture
 
Chemical &
Petrochemical
Manufacutring
Formaldehyde (CH2O)
Formaldehyde, Methanol, CO
Methyl Bromide, Benzene, CO
EDC, VCM
Resin Manufacturing
Formaldehyde, Phenols, Phthalic Anhydride
Petroleum Plant/Oil Cleaning
Paints/Inks Manufacturing
Alcohol Synthesis
C1, C2, C3, C6 Hydrocarbons
Nitric Acid Plant Tail Gas
NOx

Refinery Boiler, Process Heater

NOx
Maleic Anhydride (MA)
 
Phthalic Anhydride (PA)
Organic Acids
Soil Remediation
and Hazardous
Waste Sites
HVOCs, Non-HVOCs
Air Stripping (sparging)
 
Low Temperature Thermal Desorption (LTTD)
 
Commercial & Industrial
Processes
Food & Beverage Processing
(e.g. roasting, smoking, bakeries, transportation & storage of perishables)
Heavy Oils, NOx from coffee beans, cocoa beans, peanuts
Smoke/odours form meat/fish smoking, meat rendering Ethanol (bakeries), ethylene (storage)
Tobacco/Snuff Manufacture
VOC, odour, smoke
Crematoria
Mercury compounds, NOx
Cement Kilns
NOx
Cooking (e.g. wood stoves, charbroilers, commercial ovens)
Oils, VOC, smoke, odour
Greenhouses (CHP)
Ethylene, NOx
Hospital Sterilisation Ovens
Ethylene Oxide
Carbon Fibre Manufacture

This table shows typical sources of emissions and is not intended to be exhaustive

For further information, please contact us.

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